Category Archives: Defense Industry

Russified Dokdo

It is, by no means, clear that the first Russian Mistral won’t be delivered when it’s due at the end of October 2014.  Maybe it will be just quiet enough on the eastern front of Ukraine for Paris to fulfill its contract with Moscow.

But CAST’s Andrey Frolov suggests in a recent VPK article that, if the first Mistral isn’t delivered, Russia could team with South Korea to build its own LHD at Zvezda shipyard in Komsomolsk.

South Korea's Dokdo

South Korea’s Dokdo

Frolov says:

“If we leave parenthetical the question about the need to have a UDK [multipurpose assault ship] in our Navy and accept as an axiom that our fleet needs them, next the question arises about the possibilities of Russian defense industry for import substitution for such a class of ships.”

Then he turns to what it would take and the rather large obstacles Moscow faces:

“Obviously neither Russian nor Soviet shipbuilders had experience in similar construction, especially on such a technological level.  Those large assault ships [BDK], which entered the USSR Navy and were inherited by the contemporary fleet, represent a completely different direction conceptually and technologically.  Taking into account the fact that, according to well-known data, in the post-Soviet period the design of an UDK has not been ordered from a Russian KB [design bureau], it is possible to suppose:  in the best case, only draft drawings, done on initiative, exist.  That is, in the event of a possible order from the Defense Ministry, several years would be needed just to prepare a design.  The experience of developers of designs like aircraft carriers by OAO Nevskoye PKB as well as a ship of less displacement in the destroyer class (the design has been in the works for several years already) speaks eloquently about the possible difficulties on this path.”

“It is possible to trace the pitfalls in the construction of our own forces in the history of the modernization of CVHG project 11434 Admiral Gorshkov for India, in the serial frigates of project 22350, and also in the lead unit of large assault ship project 11711 Ivan Gren, which we note, is much simpler to build than Mistral.”

Russia’s shipyards are so busy with naval and civilian orders that laying down even two LHDs seems improbable, according to Frolov.

Nor, with sanctions in place, does Frolov think it’s realistic to believe that Russia can obtain all the dual-use technology it needs for such ships.  It’s also doubtful it can develop its own.  And the cost of these ships is a large issue.

But, says Frolov, the possibility of foreign cooperation remains.  European partners are already irrelevant because of sanctions.  Daewoo Marine Shipbuilding and Engineering (DSME), however, already partnered with Zvezda in an effort to land the contract Mistral won.

Frolov believes Russia and South Korea have similar views for an LHD:  a ship for littoral operations close to home rather than for transoceanic expeditionary warfare.

Russia would have to develop some equipment, components, and systems for a Russified Dokdo to replace U.S. ones that Washington would certainly not permit the South Koreans to provide to Moscow.

Frolov reminds that Russia already has a record of weapons development cooperation with Seoul.  For example, the Russian radar developed for the ROK’s KM-SAM will be used on Russia’s new Vityaz SAM.

He concludes that a Russian-Korean LHD could become “a more threatening player on the world arms market” and fill Zvezda’s construction program.

Putin Launches GPV 2016-2025

Putin Addresses Session on GPV 2016-2025 (photo:  Kremlin.ru)

Putin Addresses Session on GPV 2016-2025 (photo: Kremlin.ru)

On 10 September, Kremlin.ru posted President Putin’s opening remarks to a session on developing the draft State Program of Armaments (GPV) 2016-2025.

Putin’s speech can be divided into several themes:  financing, the arms race, threats, particular weapons systems, and other tidbits.

A critical question is how will funding for a new GPV compare with the approximately 20 trillion rubles laid out or earmarked for GPV 2011-2020. But Putin took pains to stress only that financing for the new GPV will be based on the government’s macroeconomic forecasts.  He noted:

“The government has prepared two variants [not good and possibly worse?] of such a preliminary macroeconomic development forecast, and today, we will hear about it in a meeting with the government, and talk more about this.  We will proceed exclusively from realities, from our possibilities, and we will not inflate our military expenditures.”

“I ask you to choose and present the most balanced variant of resource support for the new state program of armaments before the end of October 2014.  It must fully account for missions in the area of military organizational development and still be realistic, and proceed, as I already said, from the country’s financial-economic possibilities.  But I am sure we can find a variant acceptable both according to financial support and to the quality of those weapons systems which we will discuss more today.”

This seems consonant with his statement last December that the OPK and military should not expect future procurement budgets to match what was laid out in recent years.

In this September 10 session, Putin eschewed interest in a new arms race, but stressed that Moscow has no choice but to take “countermeasures” against U.S. and NATO threats.  A few examples:

“[modernizing the armed forces and defense industry] is not connected to any kind of arms race . . . .”

“And we already many times said and warned that we will be forced — exactly forced — to take adequate countermeasures to guarantee our security.”

“We have spoken many times, and very much hope that there will not be excessive hysteria [from the U.S. and NATO?] when these decisions [about the GPV?] are finally made and begin to be realized.  I want to note that everything we are doing are only countermeasures.”

“Sometimes the impression is created, I just talked about this, that someone wants to launch a new arms race.  We will not, of course, be dragged into this race, it is simply absolutely excluded . . . .”

The Russian president also laid out at length his view of the threats requiring countermeasures:

  • U.S. missile defense;
  • U.S. Prompt Global Strike;
  • Militarization of space [?];
  • Conventional strategic weapons;
  • Prospective build-up of NATO forces in Eastern Europe.

He restated the official Kremlin narrative explaining why that alleged NATO build-up will happen:

“The crisis in Ukraine, which was actually provoked and created by some of our Western partners, is now being used to reanimate this military bloc.”

A regime that wants to prevent a Maydan on Red Square pretty much has to declare that the revolutionary impetus came from outside.  It also has to overlook that it was the seizure of Crimea and the start of Moscow’s war in eastern Ukraine that awakened NATO.

Look for a more detailed exposition of Moscow’s new threat assessment when the updated Military Doctrine appears in December.

What did Putin say about what will be purchased under the new GPV?  In short, not too much new:

“. . . our fundamental systems:  both of a defensive nature and strike systems have simply already reached or are reaching the end of their service lives.  And if we need to replace them, then replace them, of course, with prospective, modern ones having a future of long use.”

“I note that for the draft GPV-2025 there is already a unified system of preliminary data which confirmed the basic directions of arms and equipment development for the period to 2030 and formed a list of types determining the future profile of weapons systems.”

“Most of all we are talking about the creation of a rational list of strike means, including the guaranteed resolution of nuclear deterrence missions, about rearming strategic and long-range aviation, and continuing formation of an aerospace defense [VKO] system.”

“Further.  In coming years, it is already essential to support the breakthrough development of all components of precision weapons, to create unified types of general purpose arms and equipment, and for the Navy — new ship projects, standardized in armament, command and control systems, and communications.”

Overall, continuing the course and priorities — such as they are — of the current GPV.

Now, the tidbits . . . .

Putin seemed to say the 2015 goal of more than 30 percent modern arms and equipment has already been reached.

According to the president, more than 3,600 items of “fundamental weapons” (68% of the contracted quantity) have already reached the troops this year, along with 241,000 other items [presumably procurement not part of a major weapons system].

Putin gave only the briefest acknowledgement that, with looming sanctions, defense industry must be ready to manufacture its own critically important equipment, components, and materials.  Industry, he said, should also be looking to produce important civilian machinery in the future.

He only slightly criticized work on past GPVs, saying:

“It goes without saying we must carefully analyze the experience of realizing the previous programs, including the problems and oversights which led to delays in placing and fulfilling orders, and at times even to tasks not being completed.”

However, Putin also took the chairmanship of the Military-Industrial Commission (VPK) on himself, indicating that he thinks the GPV could use some “manual control.”

That’s about 950 words describing what Putin said in roughly 1,200.  One hopes his speech has been deconstructed and reconstructed in such a way that it illuminates more than the original.

Pacific Fleet Akulas Bound for Severodvinsk

Akulas Loaded on Transshelf (photo: www.dockwise.com)

Akulas Loaded on Transshelf (photo: http://www.dockwise.com)

On 9 September, ITAR-TASS reported two Pacific Fleet Akula-class submarines had begun a three-week Northern Sea Route (NSR) transit to Severodvinsk for a “deep modernization” at Zvezdochka.  They will reach the shipyard during the last ten days of the month, according to the Defense Ministry press-service.

Pacific Fleet proyekt 971 / Shchuka-B SSNs Bratsk and Samara were loaded on Dockwise’s heavy transport Transshelf at Avachinskaya Bay on 23 August.

This is the first time two submarines have been transported together. Nuclear-powered icebreakers will accompany Transshelf along the NSR.  Until now, Pacific Fleet Akulas were repaired at Vilyuchinsk or Bolshoy Kamen in the Far East.

Zvezdochka publicized the boats’ imminent departure back on 20 August. Buried in this item is a reported RF government decision on a shipyard division of labor, under which Zvezdochka will modernize Akulas and Zvezda (Bolshoy Kamen) will work on Oscar II-class SSGNs (proyekt 949A / Antey).

But it looks like Zvezdochka already worked on the Northern Fleet’s Oscar IIs in previous years; Pacific Fleet units remain for Zvezda.

Zvezdochka has a contract for four Akula modernizations.  Two Northern Fleet units — Leopard and Volk — are already there.  According to Flot.com, the 21-year-old Improved Akula Leopard arrived in 2013 and will return to the fleet in 2016.  22-year-old Volk got to Zvezdochka this year.  Both were built by Sevmash in Severodvinsk.

Akula II Bratsk and Samara — 24 and 19 years old respectively — were both built at Komsomolsk in the Far East.

Zvezdochka’s “deep modernization” reportedly includes a recore and replacement of all electronic, control, and weapons systems.

Mistrals Not Needed

It’s possible the endgame for the Russian Mistrals is approaching.

First Russian Mistral at DCNS (photo: RIA Novosti  / Daniil Nizamutdinov)

First Russian Mistral at DCNS (photo: RIA Novosti / Daniil Nizamutdinov)

But Moscow’s not sad.  Officials have already said it’s not a tragedy.

Mikhail Nenashev — not an official, but a former Duma member and well-informed commentator — has called into question the need for the Mistrals. He’s a former Captain First Rank who chairs the All-Russian Movement for Support of the Navy.

According to RIA Novosti, he said the Mistrals have no utility but political.  The news agency quotes Nenashev:

“These ships are no kind of necessity for the navy — we don’t intend to land troops in such a way.  As I recall, the French themselves earlier and now are searching for how to deploy these ships — for a decade of fulfilling these missions by the French Navy there were few places where these ‘Mistrals’ were deployed in reality.”

That’s a bit of an exaggeration.  The most cursory look shows that the French contributed the Mistrals to the NATO Response Force, and deployed them during unrest in Lebanon and Cote d’Ivoire, among other places.

Nenashev and others (including Minister of Industry and Trade Denis Manturov) say Russia can build ships like to the Mistrals since it was already participating in their construction, and providing the internal command and control systems for the ships.  It would take longer (3-4 years) but cost less (€150-200 million vs. €1.2 billion).  The French, he says, can build it in a year because they have a smooth production process for these ships.

The former officer suggested that Sevmash or Baltic shipyard could construct such a ship if desired.  But he fails to note that these builders are already absolutely chockablock with orders today, and every new ship type is taking substantially more than 3-4 years to build.

But Nenashev willingly admits there are “acute questions” about the shipbuilding industry.  Specifically, issues of components, parts, technology, and skilled labor are a “little rough” and require coordination.

It’s exactly what Moscow will miss — a chance to see first-hand how fairly robust and modern French shipbuilders do their work.  No doubt there are things the Russians could have learned and taken home.

For their part, the French carefully note that the delivery of the first Russian Mistral has not legally and finally stopped. But President Hollande signaled Moscow that, if the situation in Ukraine does not improve, he will not approve the ship’s transfer in November.  That final decision will actually come at the end of October.

Improvement in Ukraine is defined by a relatively high bar of an effective ceasefire and agreement on a political resolution of the conflict.

The Elysee is quick to repeat that the Mistral sale remains unaffected by EU sanctions on Russia, and is a decision for Paris to make.  Hollande adopted his current stance in the last couple weeks as unavoidable evidence of direct Russian participation in the fighting (i.e. POWs and KIAs) in eastern Ukraine surfaced.

As of 9 September, RIA Novosti reported that planned at-sea training for the first Russian Mistral and its 400-man crew-in-waiting in Saint-Nazaire was put off for “technical reasons” having nothing to do with the French President’s current stance on the sale (or no sale).

PAK FA’s Emergency Landing

Burned PAK FA Bort 055

Burned PAK FA Bort 055

Interfaks-AVN reported yesterday that a PAK FA on a test flight from Zhukovskiy made an emergency landing.

A source told the military news agency that bort number 055 received “insignificant damage” from a fire that was quickly extinguished.  The pilot was unhurt.

There are four flying T-50 or PAK FA prototypes at present, and two used for ground testing.

This wiki article on PAK FA lists the prototypes and when they first flew.  T-50-5 or bort number 055 is the newest, making its initial flight on 27 October 2013.

AVN notes that the prototypes have performed aerial refueling and are working through various supermaneuvers.

Visit to NAPO

Not long ago, NVO’s Viktor Myasnikov visited and wrote about Kubinka’s 121st ARZ, where Russia’s Su-25s receive major repairs and overhauls.  That story was a tad boring.

He’s doing a series on the military aviation industry.

This article on Su-34 production was more interesting and useful.  Full of facts and figures.

Su-34

Su-34

According to Myasnikov, the Su-34 was the first post-Soviet military aircraft formally accepted into the inventory by the government on  20 March 2014.  The contract for what was initially the Su-27IB was signed in 1989.

A pre-series airframe flew for the first time on 18 December 1993.  It flew as the Su-32FN at the Paris Air Show in 1995.

In 2003, the MOD decided to put the Su-34 into experimental use.  The year 2006 brought a contract for five Su-34 to be delivered in 2007-2009.

However, Myasnikov notes that the Novosibirsk Aviation Production Association (NAPO) named for V. P. Chkalov was in a pathetic state at the time:

“The state hadn’t ordered new aircraft, assembly shops were empty.  The company survived on account of consumer goods, making instruments, steel doors, etc.  Suffice it to say that now in the final assembly shop of 250 workers only 5 are veterans still having Soviet experience.”

Literally on its knees, he says, the factory re-trained workers and assembled one aircraft per year.

Then, in 2008, came the contract for 32 Su-34s by 2013, and a follow-on for 92 by 2020.  The plan for this year is 16 aircraft, possibly 2 more.

The Su-34, Myasnikov says, has 57,000 parts joined by tens of thousands of rivets and bolts.  About 200 other enterprises contribute products and components worth 75 percent of the aircraft’s cost.

Per unit, the Su-34’s price in the initial contract was 1.3 billion rubles (roughly $37 million).  The price in the second contract is only 1.05 billion ($30 million).

NAPO's Assembly Shop

NAPO’s Assembly Shop

Factory director Sergey Smirnov added that production of one aircraft initially took 460,000 labor hours; now only 170,000.  Call that about 230 manyears down to 85 manyears per plane.

Myasnikov writes that NAPO now uses more modern machinery, much of it imported, to reduce the number of work shifts required to make certain parts.  The two-man cockpit is made of 17-mm titanium sheets weighing only 380 kg.  The final assembly shop works round-the-clock in three shifts.

The average age of workers is 35, and gets younger by a year with each passing year.  The parents (and even grandparents) of many also worked at NAPO.

In all, NAPO has 6,700 employees.  Many work on components for Sukhoy’s civilian Superjet 100.  Their average age is younger than 35.

The typical wage at NAPO runs 32,000-34,000 rubles per month.  Some 800 workers are waiting for apartments, and the factory helps with securing mortgages for them.

NAPO expects to begin overhauling the first Su-34s in 5-6 years, and wants to put out 20 new ones each year.

Myasnikov sums up NAPO’s success story this way:

“Now it’s hard for even old workers to imagine that just several years ago the factory was in a pathetic state, and made consumer good instead of modern combat aircraft.  Thanks to people who knew how to preserve Russia’s aviation industry, who, despite difficulties, underfinancing, wage debts, didn’t allow the production and technological base to be destroyed.  Once the state undertook to reestablish the combat potential of the Armed Forces, and found money for the long-term rearmament program, aircraft plants revived and began working at full power.  The creation of a full-scale integrated structure — the ‘United Aircraft Corporation’ — also helped in this.”

Import Substitution

Russian helicopter engines will begin replacing Ukrainian imports.

OAO Klimov announced on 30 April that it will produce VK-2500 helicopter engines to replace those previously supplied by Ukraine’s Motor Sich.  A Klimov representative said the design bureau will manufacture 300-320 annually, including 250 for the Russian military.

Klimov's VK-2500 Helo Engine

Klimov’s VK-2500 Helo Engine

The announcement follows Ukraine’s late March ban on military exports to Russia following its seizure of Crimea.

FGUP Salyut and other Russian firms will produce VK-2500 compressor components.

The Klimov-designed VK-2500 turboshaft powers new Mi-28, Ka-52, and Mi-35 helicopters, and can replace engines on the Mi-17 and Ka-32.  It is an improved version of Klimov’s TV3-117 with increased power, full authority digital engine control, and a longer service life.  Approximately 90% of Russian helicopters carry Klimov engines.

Klimov aims for complete serial production of the VK-2500 by 2016.  It will be assembled at a new facility in St. Petersburg opening this summer.

Russia laid the groundwork for a domestic production line several years ago.  At that time, 500-600 engines per year was the goal.  Even a smaller number, however, means Ukraine’s embargo may slow helicopter deliveries to Russian forces, but not disrupt them altogether.